ABOUT

The Challenges of Construction Sector

The construction sector is under pressure: climate change, housing shortages, rising costs, and a lack of skilled labour are all driving the need for smarter, more sustainable building methods. One of the most promising innovations is 3D concrete printing (3DCP), which can reduce waste, speed up construction, and enable complex architectural designs.

Despite its potential, 3DCP still faces key challenges:

Limited automation makes it hard to scale up for large buildings.

Lack of real-time monitoring during printing increases the risk of errors and material waste.

Production inefficiencies lead to high energy use and inconsistent quality.

Manual adjustments are still needed throughout the process.

Missing predictive tools prevent engineers from planning or optimising resources.

Disconnected systems between design, robotics, and construction slow down decision-making.

AM2PM tackles these challenges head-on, offering a unified framework that brings intelligence, efficiency, and sustainability to 3D concrete printing at scale.

Our Vision and Mission

AM2PM (Automation and Monitoring for Predictive Manufacturing) is on a mission to redesign construction using robotics, artificial intelligence (AI), and smart digital tools. Our goal is to create fully integrated digital system that merges automation, real-time monitoring, AI-driven decision-making, and sustainable material use.

This new approach will help:

Predict and prevent issues before they occur

Reduce environmental impact through smarter material use

Speed up construction, while improving safety and lowering costs

Rather than relying on disconnected tools or isolated upgrades, AM2PM brings all aspects of modern construction together under one intelligent framework.

As a European initiative, AM2PM supports key EU strategies like the Green Deal and New European Bauhaus. We aim to transform traditional construction sites into digitally connected, automated environments, enabling the efficient and sustainable construction of multi-storey buildings.

The impact? Up to 50% less material use, 29 million tons less embodied carbon, and over €11 billion in potential savings across Europe every year.

Our 6 Key Objectives

AM2PM focuses on six main goals that work together to tackle today’s challenges and build the construction sites of tomorrow:

Concept

AM2PM is revolutionising construction by merging 3D concrete printing, AI, robotics, and digital design into a single intelligent system. The goal: to make construction more efficient, sustainable, and data-driven.

At the core of the project is a Digital Twin platform that connects all stages of the construction process—from material development to real-time monitoring and on-site automation. This creates a cyber-physical construction system that addresses key industry challenges such as environmental impact, labour shortages, and the growing need for digitisation.

AM2PM focuses on three interconnected pillars:

Material synthesis using recycled and low-impact cementitious mixes

Structural optimisation with AI-guided, lightweight designs to reduce material use by up to 50%

Predictive AI platform that uses sensors and simulation to monitor, evaluate, and improve construction processes

Making a Real Impact on Construction

These innovations enable:

Smarter material choices for architects and designers

Real-time decision-making based on data

Safer, more efficient robotic construction sites

Reduced emissions and resource use

A “Living Lab” to test and validate solutions in real-world conditions

Our Research Method

Our approach follows an interative design process that continuously improves and adapts. The journey includes:

Problem Investigation - Understand what needs fixing and why.

Treatment Design - Develop ideas and technologies to solve those problems.

Treatment Validation - Test whether the solutions work.

Evaluation - Assess the results and feed

Our Research Method

Our approach follows an interative design process that continuously improves and adapts. The journey includes:

Problem Investigation - Understand what needs fixing and why.

Treatment Design - Develop ideas and technologies to solve those problems.

Treatment Validation - Test whether the solutions work.

Evaluation - Assess the results and feed them back into the design loop.

This cycle connects material science, AI tools, and structural design into one integrated method, helping us build smarter at every step.

Supported by leading universities, research institutions, and industry partners across Europe, AM2PM is turning advanced research into practical solutions for the future of construction. (Link to Consortium page)

Large-Scale 3D Printing

This advanced 3D printing system revolutionizes construction by enabling the creation of entire structures directly from digital designs. Using precision layering techniques, it eliminates the need for traditional formwork, reduces waste, and drastically lowers material usage while allowing for innovative architectural forms. The process aligns with AM2PM’s goals of achieving up to 50% material savings and cutting embodied carbon, paving the way for sustainable multistorey construction. This technique also enhances flexibility in design, enabling faster adaptation to complex architectural needs.

Precision in 3D-Printed Concrete

A close-up view of a 3D-printed concrete component showcases the high precision and geometric optimization made possible by AM2PM’s advanced technologies. This layered design reduces material consumption without compromising strength, achieving sustainability through the strategic placement of material. Such innovations support the development of lightweight, durable components that minimize environmental impact while enhancing design flexibility for complex structures. These advancements also contribute to achieving thermal efficiency, reducing a building’s energy demands.

Complex Geometries with 3D Printing

This intricate structure demonstrates the power of 3D printing to fabricate geometries previously impossible with traditional construction methods. The open, truss-like forms are designed to optimize strength while reducing material use, aligning with AM2PM’s mission to create efficient, sustainable components. By precisely placing material where it’s needed, these structures reduce waste and offer improved thermal performance, contributing to lower operational carbon emissions. This approach enables architects to meet both sustainability and performance requirements.

Human-Robot Collaboration

A robotic arm, equipped with cutting-edge AI and Digital Twin technology, collaborates with human operators to print a sustainable cementitious structure. This synergy enables precision, adaptability, and real-time adjustments during the manufacturing process. AM2PM’s approach combines human expertise with robotics to create scalable, efficient workflows for multistorey construction, meeting the industry’s need for automation and sustainability. It demonstrates how technology can improve both quality and consistency in complex building processes.